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Big Block Install/Conversion Kit for 84-96 Club Car DS / Carryall

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Our Price: $749.99

Availability:: Usually Ships in 3 to 5 Business Days
Product Code: CCKIT8496

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Big Block Install/Conversion Kit for 84-96 Club Car DS / Carryall

This is the most cost-effective engine upgrade kit available for your golf cart! Significantly increase your power and torque for only slightly more than a factory rebuild! The long term cost savings are also great for those who have a fleet of carts and are constantly replacing engines every few years. Once the cart is converted, future engine replacements & rebuilds are considerably less expensive than OEM.

No Lift Kit Required..Specifically designed to work on factory ride height carts as well as most lifted carts!

This is the complete conversion kit for your 1984 - 1996 Club Car DS or Carryall. Specifically engineered for those who dont have the time or machinery to fabricate their own. Simply remove your old engine and bolt in your new Honda GX340, GX390 or GX420 / GX440 Clone engine. (*NOTICE*: Our kits are designed for our VRX460 engine, using another brand of clone engine may require additional modification!)

The GX390 & Clone engines are equipped with 3Amp Charging coils which are NOT sufficient in maintaining your carts battery (especially with lights or a stereo), our kit solves this problem by retaining the factory high-quality Starter/Generator so you can keep your pedal start and keep your battery charged. No Additional Wiring!

Kit Includes:

  • Adjustable Lifted Motor Mount for 84-96 Club Car DS
  • Anti-Vibration Motor Mount Bushings
  • Adjustable Starter/Gen Adapter Bracket, Tensioner & Belt
  • Extended Drive Belt
  • 780R Heavy Duty Clutch setup for 1" Belt
  • Billet V-Belt Pulley w/Machined Drive Key
  • High Flow Air Filter & Velocity Stack
  • 6ft of Fuel Line
  • Isolator with pulse fitting
  • Mandrel-bent Performance Exhaust Header (**NOT COMPATIBLE WITH HEMI-STYLE HEADS**)
  • Mounting Hardware
  • Extended Throttle Cable (84-91 Only)
  • Walker Muffler
  • Priority Phone Tech Support
  • 90 Day Engine & Clutch Warranty / 1-Year Parts Warranty


  • HD Secondary Clutch & 1-3/16" HD Belt Upgrade (HIGHLY RECOMMENDED): - Add $269.99
  • 15% Increase in Low-End Torque
  • 3-7mph Top Speed Increase
  • Less Slippage = Decreased Heat
  • Increased Durability

Call us for more details!

Install Guide

440cc Club Car DS vs Stock Club Car DS
440cc vs V-Twin Comparison

Average Rating: 5 of 5 Total Reviews: 3 Write a review »

  0 of 0 people found the following review helpful:
Time is money June 26, 2017
Reviewer: Chad Logsdon from Zane Field, OH United States  
Thank you Aaron for all the input and help

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  0 of 0 people found the following review helpful:
Great Product November 23, 2016
Reviewer: Keith Morgan from Mooresboro, NC United States  
This is a painless way to put an upgrade engine in your cart. Everything is included. Great guys to talk.  I had one small problem , but the guys at Vegas Carts hooked me up with a replacement quickly.  Would highly recommend this kit. They answered any and all questions that I had prior to ordering, and the support after the purchase has been great.  Thank you Vegas Carts

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  0 of 0 people found the following review helpful:
Great kit October 1, 2015
Reviewer: Evan Whaley from Speedwell, TN United States  
Great kit to install a bigger engine to make a cart street legal

Can't wait to get it installed

Worth the money

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